EPS -STRIPOR
Expanded Polystyrene Rigid Foam (EPS-Expanded Polystyrene Foam) is a typically white thermoplastic material with closed pores in foam form, obtained from petroleum by polymerization of styrene monomer. In special productions, there are also products in gray/black tones where the particles are processed to reflect long wave radiation. In EPS products obtained by inflating and fusing polystyrene particles, the inflating gas used for inflating the particles and obtaining foam is 'Pentane'. Pentane, which is an organic component, is replaced by air in a very short time during and after production, after allowing the formation of many small pores in the particles. The released pentane gas turns into CO2 and water vapor-H2O, which are already in the atmosphere. With the release of pentane, stagnant air is trapped in the large number of small closed-pore cells (3-6 billion in 1 m3 EPS, depending on the density) in the material. 98% of the material is still air; 2% is polystyrene.
After the material is supplied as a raw material in the form of small particles, it goes through the pre-blowing process. At this time, the pentane gas in the particles replaces the air and the desired density of the material is achieved to a large extent at this stage. Then, the expanded particles resting in a special silo are allowed to fuse with each other in the mold with the help of water vapor and the material gains its properties. As a result of the fusion of the grains with each other, a continuous mass of polygons fused with each other without gaps is formed in the appearance of a honeycomb. The next production steps vary according to the usage area of the material (for heat insulation purposes or as packaging material) (+).
As it is known, stagnant air is the most economical, environmentally friendly and excellent thermal insulation material known. The superior thermal insulation properties of EPS are due to the stagnant air contained in its many particles. EPS, which is one of the few materials that provide the best thermal insulation available in the world, is the only material that provides the same performance more economically than other thermal insulation materials used in our country.
Thanks to its flexible structure, shock absorption and mechanical strength, the material is used in the packaging of many products for protection and prevents the packaged products from being damaged. In addition, special types of EPS are also used for packaging food materials, thanks to both its thermal insulation and protection properties.
The fact that its production is not energy-intensive is another important reason why it is economical despite its superior technical features. In addition to effective mechanical strength, the replacement of the inflator gas with air in a very short time ensures that the performance of the product remains constant throughout its lifetime. Its thickness does not decrease, its thermal conductivity does not increase, its mechanical properties do not change, and its other properties do not deteriorate over time.
EPS is produced in desired densities according to the usage area. Since its properties can be changed in the desired direction, it does not cause material waste and unnecessary cost increases. Generally in densities of 15-30 kg/m3 for thermal insulation; It is produced in densities of 20-100 kg/m3 for use as packaging material. As a finished product, EPS also has features such as lightness, easy workability and usability in the manufacture of other materials and composite products.In addition to all these features, EPS is an environmentally friendly material because it is a 100% recyclable material and the materials it contains do not harm the atmosphere and ozone layer. Special types of EPS are also a product that can be used even in the packaging of foodstuffs and is not harmful to human health.
EPS products are used extensively in the form of sheets, pipes or pre-shaped elements, in the heat and sound insulation of buildings and in the packaging industry. The use of EPS products as wall material in buildings, the insulation of cold storage rooms, the construction of highways in cold regions, the reinforcement of floors, the construction of life buoys and life jackets for ships; It has unlimited usage areas in all applications where lightness, strength, easy shaping, easy application and low thermal conductivity are important.
The usage area of EPS as packaging material is very wide, it is produced in the desired size and shape by injection machine. These special molds made of aluminum are designed separately for each product. EPS coming out of the mold becomes a ready-to-use packaging material.
EPS is a material with high technical features, it is not affected by moisture, water, UV rays or compression, it does not deteriorate, it does not lose its mechanical and technical performance properties over time, it is an environmentally friendly material since it requires low density energy during production and is recycled. It can be processed in the desired shape and form, specific to the job.
-
Some of the usage areas in packaging are as follows;
-
White goods and electronic goods (Fridge, TV, etc.)
-
Glassware and decorative items (food, glass sets, souvenirs, etc.)
-
Food (glasses, plates, fish boxes, ice cream boxes, etc.)
-
Pharmaceutical industry (vaccine, cold chain, etc.)
-
As a support and packaging material in the furniture industry
-
Plumbing Products (Battery, Armature, Shower Hotum, Toilet Seat etc.)
-
Fruit and Vegetable Sector (Fruit and Vegetable Crates)
-
Fish and Seafood (Fish Box, Mussels, Oysters, Squid, Shrimp Boxes etc.)
-
Meat and Meat Products (Meat, Chicken, Sausage, Sausage, Mincing Containers, etc.)
-
Toy Industry
-
Dairy Products (Milk, Yogurt, Cheese Containers)
-
Tourism Sector (Thermos, Colt-boxing, Ice Box etc.)
-
Floristry Industry (Potting Base, Container, Seedling Growing Containers)
EPS products are used for sound insulation after heat and special treatment in buildings, as well as they are used for various purposes in some special engineering structures and some non-construction sectors, and their usage areas are constantly developing.
Usage Areas of EPS Products for Insulation
-
In the thermal insulation of walls in buildings
-
In the thermal insulation of pitched and terrace roofs in buildings
-
In the thermal insulation of floors in buildings
-
In the thermal insulation of ceilings in buildings
-
In the thermal insulation of overhangs in buildings
-
Impact sound insulation on floating floors in buildings
-
In the creation of multi-covered elements in air sound insulation in buildings (after special treatment)
-
In the thermal insulation of cold storages
-
In the thermal insulation of pipes
-
In the heat insulation of poultry houses
Other Uses of EPS Products
-
In dilatation joints
-
In the production of light building blocks (light bricks, briquettes, etc.)
-
In the construction of hollow blocks
-
In the thermal insulation of the blinds slots
In the production of lightweight concrete and insulation plaster from EPS granules
-
As a filling material in door production
-
In the construction of prefabricated lightweight concrete elements
-
Tank, warehouse insulation
-
In the production of composite (multi-layer finished) sheets
Special Engineering Structures
-
Pantoon (floating marina) construction
-
In highway construction in cold regions
-
In order to increase the soil strength by filling loose soils,
-
In dilatation joints in bridges
In Other Jobs
-
In all packaging industry
-
In the manufacture of life jackets and life buoys for ships
-
In windsurfing production
-
In the construction of small sea boats
-
in decoration works
Cardboard angles produced with the latest technological machines 30x30 From mm to 120x120 mm wing width, 10 mm wall thickness, 4 color printing and production are made in desired lengths.
In addition to standard production, machined non-standard angles are also produced.
MOISTURE RESISTANT
-
Protects from external factors during transportation
-
It is especially preferred in product transportation in the food industry.
-
It is 100% recyclable. It does not pollute the nature and is environmentally friendly.
-
It is preferred for stocking products that are stored in cold air.
-
In addition to being economical, it is suitable for use in various ways.
-
It is made of moisture resistant and lightweight materials.
STICKY
This self-adhesive product provides great ease of use. This product is pasted with double-sided tape using different techniques. In the application of the angle iron provides ease
ANGLE WITH EPE
In the transport of sensitive products, It is a type of angle iron that is produced by covering it with epe material so that the angle iron does not damage the products.
BOBBIN - ROLL - ROLL - DRUM
We produce cardboard cores from 30 mm inner diameter to 76 mm inner diameter, from 20 mm to 3500 mm in length, from 1 mm wall thickness to 5 mm wall thickness. With its expert and reliable, expert staff and modern production techniques, we ; From cardboard rolls to packaging boxes for the paper industry, and shipping boxes for the defense industry, our high quality standards, which we are proud of, have always been supported by our appropriate pricing policies, creating a working principle that can appeal to every sector.
ANTISTATIC / ESD PACKAGING PRODUCTS
Electrostatic discharge is the sudden movement of charged particles from one object to another in contact between two objects. In other words, static electricity is the vibration that occurs when two objects, both of which have an electrical charge, come into contact with each other. The most common example is the minor shock you get when you touch something conductive after walking on a carpet.
ESD has two main causes. First, it separates when the two materials touch each other and then when you walk on the carpet and your feet first touch the carpet and then separate from it. This is called tribocharging and causes a gradual increase in electrical charge. Then, when you touch something conductive, you feel the shock as the charge leaves your body. Another cause of ESD is a process called electrostatic induction. This happens when a product with an electrical charge is placed next to another item. If the second substance is conductive—that is, conducting electricity—and still insulated—meaning it has insufficient contact with the ground to discharge its electrical charge—it starts to build up a charge. Then, as with overcharging, when it touches something conductive, there will be a flow of electricity from it to the other element: a discharge of static electricity. While static electricity may seem harmless compared to other types of electrical current, the reality is that it can extremely damage electrical components and cause fires or explosions when it enters flammable liquids or gases. This is true even for very minor ESD events;
Many electrical components, including computer chips, electronics, and circuit boards, can be irreparably damaged by electrostatic discharge (ESD). Bilkoras offers a full range of shielding, conductive, insulating and dispersive products to ESD professionals and to design solutions that offer the protection needed for use inside or outside an electrostatic shielded area (EPA).
WOOD
BOX - CASE - PALLET
Wooden packaging crates are ideal for solving your export and international shipping problems. We manufacture small or large quantities of transit shipping crates for air freight and international shipping. Our plywood boxes offer unrivaled durability without the worry of phytosanitary regulation.
This pallet is lightweight, sturdy and flexible. It is flexible in performance and size and is the perfect load carrier for heavy goods that need a strong and durable packaging solution. It is made according to the desired dimensions.
We make safe boxes with an outer frame for your very heavy loads. As we can do in any size and size, we prevent the material inside from moving during shipment by covering the interior with different materials. Thus, your products reach your customers safely.
We have standard size pallets and standard size pallets available. Besides, by covering the pallets with different materials, we ensure that the load you carry stays away from the hard floor.
SPECIAL PRODUCTS
It is a product designed for the transport of sensitive products with pallets. What distinguishes this product from others is that it allows you to use the same product for many years. Thanks to its durable outer surface and vibration and shock absorbing material, it ensures that the products are delivered undamaged.
It is made in desired sizes. You can use the product either on the sides of the pallet or inside the parcel.
Pallet pads provide the most economical and reliable protection during shipment. It is placed between parcels or pallets in Truck, Sea Container, Ship and Railway shipments. The products are not affected by the impacts of the transport vehicle's movements due to road and weather conditions. and Pallet Pads, which can be used in all types, are used to fix palletized or bulk products by filling the gaps in the selected transport vehicle.
